Several inline assembled basins some of them equipped with ultrasonic devices are used by the immersion cleaning systems. 

 

The parts can be loaded in a basket or with a metal frame and will be cleaned by immersing into water. transfer of the parts between the stations are carried by transport carts on linear axis. Loading and unloading to the plant can also.

 

Loading and unloading of the baskets to the plant can be handled depending on customer request manually or automatically. 

To Support The Cleaning Effect Following Pperations Practices Can Be Integrated:

 

• Continuous oscillation of the parts in cleaning medium 

• Ultrasonic cleaning 

• Rotating / panning drum for movement of the parts 

• Spray cleaning 

• Flooding

 

Blow off station, hot air drying or vacuum drying can be applied after cleanig and rinsing processes. These plants are suited especially for high throughput and precision cleaning.

 

Treatment basins, internal piping, pumps, filters, oil seperator and other aggregates according to the selected option are installed in a system housing from stainless steel. The process can be watched through glass windows mounted to the front side. Service doors are installedat the backside of the machine. The driptray made of stainless steel equipped with a leakage warning probe is integrated to the housing.

 

The plants have a modern Siemens Control Unit. The operator friendly software allows easy adjustment of all programms, parameters, corrections, etc. Various treatment programms with different treatment cycles, temperatures, pressures and also part movement can easily be created and selected from the operating panel. The respective programm step and the detailed fault diagnosis are displayed at the screen.

 

Significant Features

Sequence and quantity of processes can be individually tailored to meet each user's requirements;

 

• Rotating / panning drum for part movement 

• Continuous oscillation of the parts in cleaning medium 

• Automatic closed basins 

• Flooding tank or /and spray tank

• Rotating / panning drum for movements of parts

• Electrical heating with cartrige heaters and protection sleeve from stainless steel

• Various filtration units

• Drip tray with leakage warning probe

• Hot air drying

• Siemens control unit 

• Interior lighting

• Glas windows at the front side

• Automatic drainage unit

• Ultrasonic modules

• Transport cart on linear axis with maintenance-free servomotor 

• Oil seperator

• Ultrafiltration

• Operation without exhaust air due to integrated air suction unit and condenser

• Automatic cleaner dosing

• Demagnetization of parts

• Vacuum drying outside on the conveyor (for simultaneous working)

• Remote control

• Modem connection

all parts in contact with media are made of stainless.

 

Technical Futures :

Parts to be cleaned Metal- und plastic parts, Bulk material Contamination Swarf, Chips, Oil Cleaning Process: Spray cleaning, Immersion cleaning with ultrasonic, Immersion rinsing, Passivation, Hot airdrying, Vacuum drying Capacity ca. 15 Charge/hour Additional Equipment Two transport carts, Oil seperator, Ultrasonicdevice, Rotating drumm, Automatic cleaner dosing, Demagnetization unit, Cartridge filter, Automatic loading and unloading via conveyor Dimension Width ca. 2000mm Length ca. 6500mm Hight ca. 2600mm Loading hight ca. 850mm Basket dimension Aquama DYO 4000x220x200mm Max basket weight 150 kg Temperature   Cleaning/rinsing 70-80°C , Drying 130°C Total tank volume 1500 litre Kurulu Güç Donanıma göre yaklaşık 35-60 kW, Elektrical connections 3x400 V / 50 Hz Noise level smaller 75 dB.